Sure, here's a possible process for making recurve Bowie knives step by step:
Materials:
High carbon steel (1095 or 1084)
Wood or synthetic handle material
Brass or steel pins
Epoxy
Sandpaper (grit 60, 120, 220, 320, 400, 600)
Buffing wheel
Leather strop
Blade oil
Tools:
Safety glasses
Leather apron
Angle grinder
Belt grinder
Drill press or hand drill
Clamp
Hammer
Files
Saw
Vise
Pliers
Process:
Start by selecting a suitable high carbon steel for your recurve Bowie knife. 1095 or 1084 are commonly used. Use a marker to trace the blade shape onto the steel.
Cut out the blade shape with an angle grinder or a hacksaw. Grind the bevels on the blade using a belt grinder or angle grinder. Be sure to grind both sides evenly.
Heat treat the blade to harden the steel. Heat the blade to a bright orange color and then quench it in oil. Be sure to follow the manufacturer's instructions for heat treatment.
Use files and sandpaper to refine the blade shape and smooth out any rough edges. Start with grit 60 sandpaper and work your way up to grit 600 for a smooth finish.
Make the handle scales by tracing the handle shape onto the wood or synthetic material. Cut out the scales with a saw and use a drill to create holes for the pins.
Apply epoxy to the pins and attach the handle scales to the tang of the blade. Clamp the handle scales tightly and let the epoxy dry overnight.
Use files and sandpaper to shape the handle and smooth out any rough edges. Start with grit 60 sandpaper and work your way up to grit 600 for a smooth finish.
Polish the blade with a buffing wheel and compound. Be sure to wear safety glasses and a leather apron during this step.
Strop the blade on a leather strop to create a razor-sharp edge.
Protect the blade with blade oil and store it in a safe place.
Test the recurve Bowie knife to ensure that it is sturdy and sharp. Make any necessary adjustments or refinements as needed.
Enjoy your handmade recurve Bowie knife! Be sure to maintain the knife properly by keeping it clean and sharp.
